sales@brassfitindia.com
+91 9537368967
Brass and Copper Components for Electric Vehicle Applications
Precision Engineered Components for the Future of Mobility
Brassfit India is a leading manufacturer and exporter of high-quality Brass and Copper Components for Electric Vehicles (EVs). Backed by over two decades of engineering excellence, we specialize in custom-designed, turned, and machined components that power the innovation and reliability of modern EV assemblies.
Our state-of-the-art ISO certified manufacturing facilities integrate advanced CNC machining, precision turning, and quality assurance systems to deliver automotive-grade parts that meet the evolving demands of the electric mobility sector. We are a trusted supplier to OEMs and Tier-1 automotive suppliers across Europe, the USA, and Asia.
Product Description
- Brass & Copper Components for EV Battery Terminals: Designed for optimal conductivity and corrosion resistance in high-performance EV batteries.
- Brass and Copper Pins for EV Chargers:Precision-machined Brass or Copper pins compatible with AC and DC EV chargers including:
- Type 1 (SAE J1772)
- Type 2 (IEC 62196)
- CCS (Combined Charging System)
- GB/T connectors
- Custom sizes and plating options available (Nickel, Silver, Tin) for optimal electrical contact and corrosion resistance.
- Busbars & Connectors: Custom-shaped brass and copper busbars for efficient power distribution in electric drivetrain systems.
- Sensor Housings and Contact Pins: Precision-machined to tight tolerances for advanced automotive sensor assemblies.
- Thermal Management Components: Copper heat exchangers and brass cooling parts used in electric vehicle thermal systems.
- Power Electronics Mountings: Machined brass/copper fittings for secure and stable mounting of inverters, controllers, and PCBs.
- Custom Metal Components for Electric Vehicles: We manufacture custom-engineered parts in Brass, Copper, Aluminium, Stainless Steel, and Mild Steel for various EV applications:
- Battery housing brackets
- Mounting plates for PCBs
- Cable clamps and sensor holders
- Chassis support fittings
- Sheet metal enclosures
- Machined structural components
All components are made to client specifications, with support for prototyping, batch production, and large-scale volumes.
- Advanced Manufacturing Infrastructure: CNC, VMC, multi-spindle, and automated inspection systems ensure precision and consistency.
- Custom Manufacturing Solutions: We provide tailored designs based on your drawings or develop components collaboratively for unique EV systems.
- Material Expertise: Precision machining of high-conductivity brass and copper alloys ensures superior thermal and electrical performance.
- Multi-Material Expertise: Machining of Brass, Copper, Bronze, Stainless Steel, Aluminium, and Mild Steel to exact customer requirements.
- Strict Quality Control: PPAP Level 3 approvals, full traceability, and adherence to ISO 9001 standards.
- Advanced CNC and VMC Machining Facilities: Enables micron-level precision for the most demanding EV applications.
- Global Export Capabilities: Serving electric mobility markets in Germany, France, Italy, UK, USA, Canada, and other leading EV regions.
Our components are widely used in:
- EV battery packs
- EV Charging systems
- Motor control units
- Power distribution boxes
- Thermal management modules
- Sensor and control assemblies
We manufacture pins using a wide range of high-conductivity and durable brass and copper alloys, including:
- CuZn39Pb3 (CW614N) – Excellent machinability
- CuZn40Pb2 (CW617N) – High strength and corrosion resistance
- CuZn35Ni3Mn2AlPb – High-performance Nickel Brass
- CuZn38Pb2 (CW608N) – Well-balanced mechanical strength and conductivity
- CW113C – High-conductivity free-machining brass
- Pure Copper (Cu-ETP / Cu-DHP) – For maximum electrical and thermal performance
- Any other grades as per customers specification
To enhance performance, surface protection, and electrical efficiency, we offer a wide range of electroplating options:
- Nickel Plating – Excellent corrosion and wear resistance
- Silver Plating – Superior electrical conductivity for fast current flow
- Tin Plating – Reliable and economical with good solderability
- Gold Plating – Premium performance with ultra-low contact resistance
- High Electrical Conductivity: Excellent for battery terminals, busbars, and charging pins with low power loss.
- Efficient Thermal Management: Dissipates heat effectively in batteries, inverters, and controllers.
- Easy to Machine & Customize: Supports precision CNC machining for custom EV parts with tight tolerances.
- Corrosion Resistant & Durable: Reliable in harsh conditions, ensuring long-lasting performance.
- Strong Mechanical Properties: Brass offers strength and wear resistance; copper allows flexibility in design.
- EV Charger Compatibility: Ideal for Type 1, Type 2, CCS, and GB/T charging connectors.
- Eco-Friendly & Recyclable: 100% recyclable, supporting sustainable EV manufacturing.
Partner with Us
As electric mobility accelerates worldwide, Brassfit India is your reliable partner for precision brass and copper automotive components engineered for next-gen electric vehicles. We welcome long-term collaborations with OEMs and system integrators seeking consistent quality and global delivery.
Contact us today at sales@brassforgedcomponents.com to discuss your EV component requirements.
